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Industrial UV Water Disinfection Systems

In-Line UV Disinfection for Industrial Process Water

Up to 99.99% Inactivation · 8,000–10,000 h Lamp Life · OEM / ODM

  • Factory-Direct Manufacturer · Since 1997
  • 254 nm Low-Pressure
  • 185+254 nm TOC
  • 200–400 nm Medium-Pressure
  • Ozone 1–200 g/h
  • Zero Chemical Residue
1-Year Warranty & Consumables Terms ▾
1-year whole-machine warranty from commissioning. Exclusions: membranes, UV lamps, filter cartridges and other consumables. First-tier brand membranes and components (e.g., Dow, Hydranautics) and control configuration are selected for your feed-water scenario and quality targets.
KONCHE low-pressure UV water sterilizer unit with 254 nm germicidal lamps
KONCHEINDUSTRIAL WATER TREATMENT SYSTEMSMODEL KONCHE UV · UV WATER DISINFECTIONCHEMICAL-FREENO RESIDUALLP + MP RANGEENGINEERED BY KONCHE · 2026

UV FAMILY

The KONCHE UV family covers seven product forms, from small storage tanks to plant-scale open channels. Each series is configured to the verified water quality, flow and installation space; values are reference ranges for the stated conditions.

KCW/H open-channel UV modules with control cabinet
KCW/H Open-Channel UVStandard 316L modules for large municipal flows — sealed lamps and cables, automatic wiping, per-lamp PLC, separate ballast cabinet. From 2,000 m³/d class.
Municipal & industrial wastewater, hospital effluent, storm water.
View KCW/H details →
KCW/V vertical-insert open-channel UV modules installed in a municipal wastewater channel
KCW/V Open-Channel UVVertical-insert amalgam lamps in modular frames, perpendicular to the flow; per-lamp PLC monitoring, manual or automatic wiping; maintenance without lifting the module. From 500 m³/d class.
Municipal & industrial wastewater, storm water, reclaimed water.
View KCW/V details →
KCW/S open-channel UV module with control cabinet
KCW/S Open-Channel UVOpen-channel gravity-flow modules of 4–6 low-pressure high-intensity lamps with UV intensity monitoring; up to 3,000 m³/d class.
Small sewage plants, landscape water, aquaculture, hospital wastewater, reclaimed water.
View KCW/S details →
KCF closed-vessel UV sterilizer with automatic wiping system and control cabinet
KCF Closed-Vessel UV254 nm in-line reactors in polished 304/316L — threaded monolithic, flanged split, auto-wiping and sight-glass forms; UV intensity monitoring optional. 2–600 m³/h.
Municipal supply, food & beverage, electronics & pharma process water, pools, marine.
View KCF details →
KCS compact in-line UV sterilizer range with electronic ballasts
KCS Compact In-Line UVSmall threaded units, low power draw; about 10 s contact at rated dose with over 99% E. coli inactivation. 0.2–2.3 m³/h.
Small pure-water plants, mineral-water lines, RO machine outlets, laboratories.
View KCS details →
KCJ submersible UV lamp assembly with quartz sleeve and ballast for water tanks
KCJ Submersible In-Tank UVSealed lamp-and-sleeve assembly works inside the vessel against both water and tank headspace, preventing secondary contamination; sized to tank geometry. 0.23–4.6 m³/h.
High-level tanks, storage-tank outlets, booster-pump inlets, secondary supply.
View KCJ details →
UV photocatalytic titanium-dioxide sterilizer reactor for refractory wastewater treatment
UV Photocatalytic TiO₂ SterilizerMedium-pressure UV with a TiO₂ photocatalytic baffled chamber generates hydroxyl radicals that crack refractory organics into small molecules or CO₂ and H₂O; 1–30 kW class, automatic wiping, engineered to order.
Metallurgy, chemical, papermaking, pharmaceutical and dyeing effluents; landfill leachate; odor and color removal.
View TiO₂ sterilizer details →

UV SERIES MAP

The KONCHE UV family covers four reactor architectures plus paired ozone disinfection. Choose the series by flow class and duty; every value below is a reference range for the stated conditions, not a project guarantee.

SeriesFlow classBest dutyDetails
Low-pressure closed-vessel UV0.2–600 m³/hRoutine chemical-free disinfection of process, drinking and reuse waterLow-Pressure UV Sterilizer →
Medium-pressure UV1–500 m³/h ordinary water · 5–200 m³/h pure waterHigh-flow and broad-spectrum duty; TiO₂ photocatalytic photo-oxidation packages engineered to orderMedium-Pressure UV System →
TOC UV (185 nm)0.25–50 m³/h ultrapure loopsTOC degradation and microbial control in ultrapure-water trainsTOC UV System →
Open-channel UVModular — plant-scale dutiesMunicipal wastewater effluent disinfection in open channelsKCW series details →
UV + ozone combinedOzone 1–200 g/hStorage and loop disinfection plus oxidation dutiesOzone System →
PRODUCT CAPABILITY

Chemical-free
disinfection.

The right UV water sterilizer is selected according to flow rate, UV transmittance, target disinfection requirement, installation environment and process position.

01

What it is

A water-treatment UV system physically inactivates bacteria and viruses without adding disinfecting chemicals.

02

How it is used

Installed near the end of the treatment line, water flows through a UV chamber. Quartz sleeves are cleaned and lamps replaced on schedule.

03

Where it fits

Municipal supply, industrial process water, pure and ultrapure loops, desalination, reuse, recirculating systems and drinking-water polishing.

04

Effectiveness

Suitable designs can achieve up to 99.99% microbial inactivation. UV does not remove salts, metals or colloids, and high turbidity can reduce performance.

05

Energy consumption

Energy is mainly consumed by the UV lamps. Required power depends on flow, UV transmittance, target dose and lamp technology.

06

Cost

Operating costs include electricity, sleeve cleaning and lamp replacement, typically after 8,000–10,000 operating hours (low-pressure lamps) or 5,000–8,000 hours (medium-pressure lamps).

Product documentation

Industrial UV disinfection is a chemical-free family covering the four series KONCHE builds: 254 nm low-pressure sterilizers for everyday flows, 185+254 nm TOC-degradation units for ultrapure water, 200–400 nm medium-pressure systems for large flows and resistant organisms, and ozone generators for loop-wide deep disinfection. All series deliver up to 99.99% inactivation in suitable conditions with no chemical residues, no THMs and no disinfection by-products. UV lamp powers span 10–320 W per lamp across the range, with ozone outputs of 1–200 g/h; treatment flows run 0.2–600 m³/h; lamp life is typically 8,000–10,000 operating hours for low-pressure lamps and 5,000–8,000 hours for medium-pressure lamps; chambers are 316L stainless with IP65/IP67 protection. Systems install in-line on new or existing piping within a day and pair naturally — UV for continuous duty, ozone for periodic deep disinfection — so drinking-water, purified-water, reuse, pool and food lines can all replace chlorination without by-products. KONCHE has matched these series across 28 years of projects, with genuine lamps and consumables supplied from stock.

01
LOW-PRESSURE UV

Efficient disinfection for everyday flows.

Low-pressure UV water sterilizers are suitable for efficient and stable disinfection in drinking water, purified water and many process-water applications.

02
MEDIUM-PRESSURE UV

High-intensity output for demanding duty.

Medium-pressure UV water sterilizers provide high-intensity output for higher-flow or more demanding applications, including wastewater disinfection and larger water treatment projects.

03
SELECTION FACTORS

Specified around the process.

Selection follows flow rate, UV transmittance, target disinfection requirement, installation environment and process position.

04
APPLICATIONS

Protection across industries.

Drinking water, food and beverage water treatment, industrial process water, wastewater treatment effluent, reclaimed-water reuse and aquaculture-related applications.

MAIN COMPONENTS

304/316L stainless control cabinet

Stainless enclosure for hygienic rooms and corrosive environments.

Carbon-steel control cabinet

Cost-efficient painted enclosure for general plant rooms.

UV intensity monitor

Online dose monitoring with alarm thresholds.

PLC smart control

PLC-based automatic operation and status indication.

Stainless-steel reactor chamber

Polished 304/316L chamber designed for full lamp exposure.

Automatic wiping system

In-line quartz wiping keeps UV output stable between shutdowns.

KONCHE UV electronic ballasts

High-efficiency electronic ballasts

Stable lamp drive with wide input tolerance.

KONCHE UV lamp range

Premium UV lamps

Imported and top-tier domestic UV lamp brands.

High-transmission quartz sleeve for KONCHE UV reactors

High-transmission quartz sleeves

High-purity quartz sleeves maintain UV transmission.

Not every component is standard on every model — each KCF system is configured to the actual water quality and duty.

SPECIFICATIONS

KCF/A monolithic · threaded connection · 3–30 m³/h (standard models 4.5–15)

ModelFlow (m³/h)Lamp powerChamber L×W×H (mm)Connection
KCF-80W4.540 W × 2920 × 114 × 280DN32 (1¼")
KCF-120W840 W × 3920 × 159 × 320DN40 (1½")
KCF-160W1240 W × 4920 × 220 × 380DN50 (2")
KCF-200W1540 W × 5920 × 220 × 380DN50 (2")

KCF/B & KCF/C split · flanged connection · 20–600 m³/h

ModelFlow (m³/h)Lamp powerChamber L×W×H (mm)Connection
KCF-240W20120 W × 21320 × 220 × 450DN65 (2½")
KCF-720W60120 W × 61320 × 300 × 580DN125 (5")
KCF-1200W100120 W × 101320 × 400 × 700DN150 (6")
KCF-2560W200320 W × 81700 × 400 × 700DN225 (8")
KCF-4800W400320 W × 151700 × 500 × 900DN250 (10")
KCF-7200W600320 W × 221700 × 600 × 1060DN350 (14")

Partial specification sheet — the full data set is supplied with quotations. Base configuration: high-output UV lamps, high-transmission quartz sleeves and stable electronic ballasts; UV intensity monitoring, automatic wiping and PLC control are configured per duty. Ratings reference clean water at the stated conditions.

APPLICATION FIELDS

Municipal drinking waterMunicipal wastewater — open-channel effluent disinfectionSurface water — rivers & lakesIndustrial water — electronics · pharma · food & beverageSwimming poolsLandscape waterRecirculating cooling waterMarine & vessel waterSeawater desalinationHospital & healthcare wastewaterHigh-viscosity liquids — syrup & juice concentratesTOC, ozone & chlorine photolysis

ENGINEERING CASES

Open-channel UV modules installed for a two-plant municipal wastewater project in South China
Municipal wastewater · South China
Open-channel UV for two 5,000 + 15,000 m³/d plants, with international EPC adaptation guidance.
UV disinfection equipment for the Dongguan International Trade Center direct drinking water system
Dongguan International Trade Center
UV disinfection for the complex's direct drinking-water system.
Large-diameter UV reactors for a municipal drinking water plant
Municipal drinking-water plant
Large-diameter KCF reactors for city-scale disinfection.
Installation view of large-flow UV disinfection trains
Large-flow installation
On-site installation of parallel UV disinfection trains.
Second installation view of the Dongguan International Trade Center UV system
Dongguan International Trade Center — installation
UV vessels and control cabinets on site.

FACTORY SHOW

KONCHE factory workshop building
KONCHE factory workshop interior

UV lamps, ballasts, reactor chambers and complete KONCHE water-treatment systems are assembled in our own workshops.

TECHNOLOGY COMPARISON

Which disinfection
technology fits?

Same-caliber comparison of the four disinfection approaches in this category. Every value is a reference range documented on the linked product page and applies to the stated conditions, not a project guarantee.

Comparison dimensionLow-pressure UVMedium-pressure UVTOC UVOzone
Output254 nm germicidalBroad-spectrum 200–400 nm185 nm + 254 nm dual wavelengthOzone generated from air or oxygen
Power / output classHigh-intensity low-pressure lamps2–10 kWDual-wavelength UV lamps1–200 g/h
Typical flow0.2–600 m³/h1–500 m³/h (5–200 m³/h pure water)0.25–50 m³/h ultrapure loopsDuty-dependent
Documented performanceUp to 99.99% microbial inactivation in suitable conditionsLarge-flow disinfectionTOC toward 0.5 μg/LSterilization, COD reduction, decolorization, odor control
Best dutyRoutine disinfection of process and drinking waterLarge flows or challenging waterTOC control in ultrapure-water loopsOxidation duties and pure-water storage disinfection
Limitations to plan forNo chemical residual; lamp count grows with flowHigher power draw; more complex lamp handlingUltrapure-water applications onlyContact time and tail-gas destruction required; material compatibility checks

Decision guidance: For routine disinfection at everyday flows, low-pressure UV is the economical choice. Medium-pressure UV covers large flows and challenging water with fewer lamps. TOC UV belongs inside ultrapure-water loops where trace organics matter, and ozone handles oxidation duties such as COD reduction, decolorization and odor control. KONCHE confirms the technology against flow, transmittance and the target standard during proposal review.

Reference values verified against the linked product pages · Updated 15 August 2026

PROJECT INQUIRY

Tell us about
your water.

Send your flow rate and water-quality information to KONCHE for industrial UV water sterilizer selection.

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